These catalogs have information on all of our stock items and include valuable engineering information. Product dimensions, spray angles patterns and flow rates are listed. Contain information about Hollow Cone nozzles, Full Cone nozzles, tank washing, spray drying, spray nozzle design, spraying system design, steel nozzle manufacturing and atomizing spray nozzles.
Click one of the following spray manual catalog titles to request a printed catalog:
Download the BETE 0713 Spray Nozzle Catalog (PDF – 5MB)
BETE is a trusted international nozzle supplier for many chemical processing and manufacturing operations. We design and build high-quality nozzles that are able to withstand the harsh environments present in many chemical plants. BETE offers a wide selection of materials to ensure nozzle durability and service life in the hazardous and aggressive environments present in the chemical processing industry, including nickel alloys and stainless steels for high temperature environments, plastics for maximum corrosion resistance, and cobalt alloys, silicon carbides, and tungsten carbides for abrasive spray media and environments. Whether you need nozzles for gas scrubbing, coating, spray drying, tank mixing, or something else entirely, our engineers are experienced in finding the perfect match for you from our large selection of durable nozzles.
Contact us today to speak with our experienced sales personnel or engineers and we can help you find the best nozzle solution for your needs, be it from our line of standard products or a custom solution. BETE personnel will use their extensive experience, coupled with specific analysis tools, to size the right nozzle for optimal performance in your situation. Our team provides prompt delivery and service along with real technical, engineering, and problem solving advice.
https://www.bete.com/BETE/media/Documents/Brochures/BETE_ChemicalProcessing.pdf
Nozzles for the Petroleum & Petrochemical Industries
BETE is a trusted international nozzle supplier for many corporations competing in the petroleum & petrochemical industries. BETE’s large catalog of standard products meet the requirements of many applications while custom nozzles solutions can be tailored for specific customer needs. Our nozzles are first-in-class in reliability & durability in tough environments such as refineries and chemical plants. Our wide range of nozzles and materials can be selected to work well with crude oil, abrasive media, corrosive reagents, extreme temperatures, or all of the above. That’s why top oil & gas companies rely on BETE to supply them with mission-critical nozzles that work 24/7/365.
Contact us today to speak with our experienced sales personnel or engineers and we can help you find the best nozzle solution for your needs, be it from our line of standard products or a custom solution. BETE personnel will use their extensive experience, coupled with specific analysis tools, to size the right nozzle for optimal performance in your situation. Our team provides prompt delivery and service along with real technical, engineering, and problem solving advice.
Common Nozzle Applications in the Petroleum & Petrochemical Industries
FCC (Fluid Catalytic Cracking) Feed Nozzle
Atomize crude oil feed using steam and inject into riser where it reacts with powdered catalyst
Two-phase flow with high particulate count requires large free passage and homogenous mixing
Contact BETE for FCC feed nozzle applications
Torch Oil
Apply heat to various processes including FCC re-generators during start-up to heat catalyst by injecting light oil
Also used to control rate of cooling during shut-down
Fine atomization is a requirement for efficient burn
Distillation Nozzles
Vacuum distillation is used by the petroleum industry in many parts of the refining process to separate hydrocarbon fractions
Nozzles are used to atomize the process liquid, increasing its exposed surface area and thereby increasing the evaporation rate and separation efficiency
In vacuum towers, where the gas side pressure drop must be low, packing is often used instead of trays. Nozzles uniformly wet the packing, over which the gas flows and contacts the liquid
Chemical Injection Nozzles
Inject various reactants, scavengers, inhibitors, or other chemicals throughout many processes
Wash water injection nozzles are used at various points in the process of refining crude oil into its component fractions
BETE can design a custom injection lance specific to your application to ensure proper fabrication, installation, and operation
Waste Disposal
Evaporative Disposal
Spray wastewater to increase evaporation efficiency
Incineration Disposal
Injection of waste or byproducts into an incinerator
Fine atomization is required to maximize surface area for these reactions
CCR Lift Lines/Refinery Piping
DUR O LOK couplings are all purpose lightweight connectors designed to replace standard pipe flanges
Compact and lightweight design can reduce length and outside diameter by 30%-50% and weight by 60%-90% when compared to standard flanges
Full port design features a non-restrictive, smooth inner bore that reduces pressure drop
Fire Protection and Safety
Spray nozzles provide personnel and system protection throughout the production and distribution process from offshore drilling platforms to refining to storage tanks
BETE offers nozzles for open-type fire protection systems:
Deluge Fire Protection
Water Mist
Marine Fire Suppression
Water Wall
Toxic Gas Mitigation
The fine mist of water sprays can absorb toxic gases in the event of a leak
Scrubbing
Scrubber nozzles are used to remove pollutants and other chemical contaminants from a process fluid
BETE offers nozzles for a wide variety of scrubbing systems
Packed Towers
Open Towers
Venturi Scrubbers
Gas Cooling/Quenching
Nozzles are used for quenching in a wide variety of petrochemical applications to control process temperatures and protect equipment.
Pollution Control
https://www.bete.com/BETE/media/Documents/Brochures/BETE_PollutionControl.pdf
BETE is a globally renowned nozzle supplier trusted by many companies to mitigate pollution in a variety of environments. Pollution control applications, such as flue gas desulfurization and NOx scrubbing, require precise nozzle solutions in order for companies to meet federal regulations. BETE’s large catalog of standard products meet the requirements of many pollution control applications while custom nozzles solutions can be tailored for specific customer needs. BETE specializes in working with clients who are serious about optimizing performance in the most demanding locations – whether that be power plants, manufacturing facilities, or toxic gas storage facilities.
Contact us today to speak with our experienced sales personnel or engineers and we can help you find the best nozzle solution for your needs, be it from our line of standard products or a custom solution. BETE personnel will use their extensive experience, coupled with specific analysis tools, to size the right nozzle for optimal performance in your situation. Our team provides prompt delivery and service along with real technical, engineering, and problem solving advice.
Common Nozzle Applications in the Pollution Control Industry
Gas Scrubbing
- Dry scrubbers
- SOx removal using lime slurries or other scrubbing agents
- FGD (Flue Gas Desulfurization)
- Spraying lime slurry or other scrubbing fluid into flue gas from coal fired power plants to absorb the sulfur oxides created during the cumbustion process
- Due to the erosive nature of many scrubbing fluids, high wear resistant materials for this application include silicon carbide (SNBSC and RBSC) as well as cobalt alloys
- Spraying lime slurry or other scrubbing fluid into flue gas from coal fired power plants to absorb the sulfur oxides created during the cumbustion process
- Odor control
- Liquids can be sprayed to mask or chemically alter the smell of products, waste, process streams, or exhaust gas
- Packed bed scrubbers
- Acid scrubbers
- Hydrochloric (HCl), sulfuric acid (H2SO4), nitric (HNO3), or hydroflouric (HF) acids
- Halogen removal
- Cl2, Br2, F2
- Ammonia/amine scrubbing
- Acid scrubbers
- SCR/SNCR applications
- Control NOx emissions using ammonia (NH3) or urea solution
- Nozzles spray ammonia or urea solutions to absorb nitrogen oxides which are produced after most combustion processes and which emissions are limited by environmental regulations
- Venturi scrubbing
- A form of gas scrubbing in which the gas passes through a narrowed section of ducting where high velocities help to ensure thorough mixing and contact between the gas and scrubbing fluid
- Wash water injection
Air Stripping
- Air stripping and spray aeration nozzles are used to expose contaminated water to air to remove volatile organic compounds (VOCs) and trihalomethanes (THMs)
- By increasing the surface area of the contaminated water exposed to air, these unwanted chemicals are stripped from water through diffusion
- Both open and packed tower arrangements are used
- Whirl nozzles used for increased uniformity above packing
- Spirals provide smaller droplet sizes in direct contact applications
Toxic Gas Mitigation
- When toxic gas storage systems experience unexpected leaks or breakage, spray nozzles are used to envelop the tank or piping system in a cloud of protective spray which absorbs the gas to prevent dispersion into air.